Here’s a breakdown of the main parts of a cooling tower and what each does:
1. Fan Assembly (Axial or Centrifugal)
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Purpose: Moves air through the tower to help with evaporative cooling.
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Axial fans are more energy efficient; centrifugal fans provide higher pressure and are often used in enclosed or indoor systems.
2. Fill Media (or Packing)
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Purpose: Increases the surface area for water-air contact to improve heat transfer.
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Types: Splash fill (breaks water into droplets) and film fill (spreads water into thin films).
3. Drift Eliminators
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Purpose: Capture water droplets entrained in the air stream, preventing water loss and environmental issues.
4. Water Distribution System
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Includes: Nozzles, spray headers, or distribution basins.
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Purpose: Distributes hot water evenly over the fill media.
5. Cold Water Basin
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Purpose: Collects the cooled water at the bottom of the tower before it returns to the chiller or heat exchanger.
6. Hot Water Inlet
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Purpose: Where the heated water from the building or system enters the tower.
7. Louvers
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Purpose: Allow air to enter the tower while reducing splash-out and minimizing sunlight (which helps control algae).
8. Air Inlet
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Purpose: Openings or grilles that let ambient air into the tower, often positioned near the base.
9. Casing and Structure
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Purpose: The outer shell that holds everything together and directs airflow.
10. Gearbox and Motor
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Purpose: Drive the fan system, often located at the top of mechanical draft towers.
11. Make-up Water Supply
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Purpose: Replaces water lost through evaporation, drift, and blowdown.
12. Blowdown Valve
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Purpose: Removes a portion of the circulating water to control concentration of dissolved solids.
Diagram of Basic Parts of A Cooling Tower
+————————————————————-+
| |
| ↑ Warm Moist Air ↑|
| | (Exits through Fan Stack) |
| [ Fan Assembly / Motor ] |
| | |
| —————————- |
| | Drift Eliminators | |
| | (Trap water droplets from | |
| | escaping air) | |
| —————————- |
| | Fill Media (Packing) | |
| | (Increases surface area for | |
| | water-air contact & cooling)| |
| —————————- |
| | Hot Water Distribution System| |
| | (Sprays hot water over fill) | |
| —————————- |
| | Cooling Basin | |
| | (Cooled water collects here) | |
| | ↓ | |
| | Cold Water Outlet →→→→→→→→→|→ (Back to system) |
| | | |
| | Air Intake Louvers | |
| | (Let air in from bottom/sides)| |
+————————————————————-+
Universal Tower Parts In Phoenix, AZ
Universal Tower Parts provides stainless steel and galvanized options, welded and gasketed, direct, gear reducer and belt drive units, with efficient Jedair fans, and Jedair low noise fans. Strainers, fan guards and louvers are well constructed, and designed to operate efficiently as they perform their function. Cool Core drift eliminators and fill are made by Universal Tower Parts expressly for our towers.
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